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Highly Customized Solutions > Industry Solutions > High-end Textiles

High-end Textiles

Make Textile Warehousing and Logistics Soar

I. High-end Textiles | High-end Textiles | Industry Challenges

As a traditional light industry in China, the apparel and textile sector plays a crucial role in promoting national economic development, improving living standards, and providing employment opportunities. For a long time, the level of automation and the application of intelligent equipment in the textile industry has been relatively low. With the combined effects of a weakening market, rising raw material costs, and increasing labor expenses, the formerly labor-intensive industry is gradually shifting toward technology-intensive development. Traditional mid-to-low-end textiles are transforming into high-end textiles, and smart warehousing has become an essential part of the digital transformation for many textile enterprises.

High-end Textiles

II. EFX | Scenario-Based Solution

  • Apparel and Textile Industry

    Highly customized smart warehousing solutions

III. Successful Case | Smart Warehousing Empowers Traditional Textile Industry and Enhances Productivity at Dadong

1. Timeline

1) First inquiry: December 2023; 2) Contract signing: January 2, 2024; 3) Delivery: June 2024

2. Project Background

Nantong Dadong Co., Ltd., part of Jiangsu Inray Group, was founded in May 1987 as a Sino-Japanese joint venture with Inray Corporation of Japan. The company operates a full set of advanced international towel production lines, including pulping, weaving, bleaching, dyeing, sewing, embroidery, and finishing. Annual production reaches 5,000 tons of dyed, printed, yarn-dyed, jacquard, cut-pile, and embroidered towels, with products mainly exported to Japan, the United States, the EU, Hong Kong, and Taiwan. The company owns the registered trademarks "DD," "NT," and "Aisen," with the "DD" series recognized as a "China Famous Brand Product."

This project involves the fabric roll storage warehouse at Dadong’s Vietnam factory. EFX closely analyzed the industry characteristics and customer pain points to provide automation support for the Vietnam facility. After receiving the client’s requirements, EFX quickly responded and dispatched technical specialists to Vietnam for on-site research, providing a practical and reliable solution based on firsthand data.

3. Solution

EFX highly customized finished goods warehouse solution

Temporary fabric roll storage warehouse addresses the client’s previous challenges of difficult storage and inventory counting, improves on-site environment, and enhances management efficiency.

4. System Hardware

1) AS/RS: one temporary storage warehouse; two non-standard customized stacker cranes with a load capacity of 500 kg each; two sets of customized in/outbound turnover equipment.

IV. Project Challenges Wheels Project

This project, a fabric roll storage warehouse at Dadong’s Vietnam factory, posed challenges in both time and distance.

V. Solution Implementation

  • The warehouse is 10 meters high with a design load of 500 kg. Fabric rolls exceed 3 meters in length with a diameter of 1.2 meters. Equipment was manufactured domestically and then shipped to Vietnam for on-site assembly and commissioning. Key equipment used top-tier international brands to ensure operational stability. Forks were specially designed to accommodate the product structure, ensuring safe transport. The WMS software system was customized to integrate with the client’s MES system, enabling flexible, highly customized services beyond basic material storage to overall smart factory management.

    Solution Implementation

  • The inbound and outbound areas had limited space, and fabric roll dimensions over 3 meters prevented the installation of conventional conveyor equipment. After consultation with the client, special connection fixtures were installed at both ends of the warehouse, saving space and reducing project costs. Safety fences were also installed at the connection points to maximize operational safety.

    Solution Implementation
    Solution Implementation

VI. Project Delivery

Customer satisfaction is always our ultimate goal

The successful delivery of the automated fabric roll warehouse at Dadong’s Vietnam factory not only solved issues of limited storage space, difficult distribution, and inventory counting but also allowed operators to experience the productivity gains of automation and smart warehousing in traditional manufacturing. The smooth completion of this project received high praise from all levels of the client organization.

EFX will continue to support more international enterprises by providing reliable in-factory warehousing and logistics solutions, contributing to rapid business growth.

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