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New Energy

Make New Energy Warehousing and Logistics Soar

I. New Energy | New Energy | Tackling High-Efficiency and High-Value Project Challenges

With the global energy transition and increasing urgency of climate change, the new energy industry has become one of the most dynamic and strategically important emerging sectors of the 21st century. It is a major force driving the development of global green and low-carbon energy. Industries such as lithium batteries, photovoltaics, energy storage, and electric vehicles are developing rapidly, and automation levels have reached a high standard. Due to market uncertainties and excess capacity in some sectors, companies urgently need to improve cost control and supply chain management capabilities. Automated warehousing, as a key link in modern supply chains, is an important approach to enhance flexible production and delivery, improving quality, reducing costs, and increasing efficiency.

New Energy

II. EFX | Scenario-Based Solution

  • New Energy Industry

    Highly customized smart warehousing solutions

  • Repeated Cooperation Built on Trust

    Smart Warehousing Enhances Efficiency in New Energy Manufacturing

III. Successful Case | Tackling High-Efficiency and High-Value Project Challenges in New Energy

1. Timeline

1) First inquiry: February 2023; 2) Contract signing: March 2023; 3) Delivery: October 2023

2. Project Background

Farasis Energy is a globally leading manufacturer of soft-pack power and energy storage batteries, and one of the first companies in China to mass-produce ternary soft-pack power batteries. The company focuses on R&D, production, and sales of soft-pack lithium-ion batteries, rapidly expanding in transportation, energy storage, equipment, and energy IoT applications. Farasis is committed to providing advanced clean energy products and services worldwide.

This project involves the finished goods warehouse at Farasis’s Zhenjiang facility.

3. Solution

EFX highly customized finished goods warehouse solution

The automated solution covers finished goods storage management and order fulfillment, meeting both the client’s high safety requirements and high-efficiency shipment requirements.

4. System Equipment

1) Automated warehouse: One finished goods warehouse; module storage uses four double-deep stacker cranes with a 1000 kg load capacity and 19 m height; PACK storage uses three double-deep stacker cranes with a 1500 kg load capacity and 19 m height.

2) Software: Equipment monitoring and scheduling (WCS), Warehouse Management System (WMS)

 

IV. Project Challenges Wheels Project

The stored products are battery packs. Due to their high value and the system’s high efficiency requirements, multiple safety aspects must be considered:

Project Challenge 1: Safety during handling and storage.

Project Challenge 2: Software fire safety management.

Project Challenge 3: Potential risks caused by foundation settlement affecting overall system stability.

After receiving the project assignment, the EFX technical team applied over ten years of project experience and insights into common industry pain points. The team not only addressed all client concerns but also identified potential hidden risks and proposed preventive solutions, ultimately achieving perfect project delivery.

V. Solution

  • Ensuring handling and storage safety

    The project included a 19 m high double-deep storage requirement with 1.5-ton load capacity. EFX provided stacker cranes from top international brands to ensure stable operation. Considering the specific needs of the new energy industry, monitoring and fire protection facilities were also installed. These hardware and safety configurations provide strong support for stable operation and safe storage.

    Solution

  • Software to handle complex fire safety scenarios

    The EFX software team has over 20 years of industry experience. Considering the special nature of the stored products, the team developed 27 main scenarios and over 200 detailed sub-scenarios within the software system. Multi-angle triggering mechanisms and solutions were implemented.

    The equipment control system uses EFX’s proprietary core algorithms to ensure stable operation. To meet high safety requirements, multi-depth shelf detection functions were added to the control system to prevent collisions caused by potential ground settlement, maximizing overall system safety.

    Core algorithm for settlement detection

    The equipment control system uses EFX’s proprietary core algorithm to ensure stable operation. Multi-depth shelf detection functions prevent collisions from possible ground settlement, protecting the overall system stability.

    Solution

VI. Project Delivery

Customer satisfaction is always our ultimate goal

Farasis Zhenjiang finished goods warehouse is the third warehouse EFX has delivered for Farasis. During the trial operation, the system and equipment ran stably, with multiple rounds of efficiency improvements, and all performance tests met the standards.

III. Successful Case | Repeated Cooperation Built on Trust: Smart Warehousing Enhances Efficiency in New Energy Manufacturing

Case Study | Automated Stacker-Crane Warehouse for Raw Material Storage and Handling

图片6.png 

Automated high-bay storage with stacker cranes


7

Stacker cranes

1,500 kg

Rated load

58.6

Peak pallets/hour

20 h

Daily operating time

 

1. Timeline

· Initial Inquiry: June 2022

· Contract Signing: June 2022

· Delivery: September 2022

2. Project Background

As the new energy manufacturing industry continues to expand in scale and precision, higher demands are being placed on raw material and pallet storage, warehouse space utilization, operating rhythm, material traceability, and on-site safety. Traditional forklift-based handling and manual searching can no longer fully leverage vertical warehouse space or support continuous logistics organization.

The customer, a major player in the domestic new energy industry, required higher standards in warehousing efficiency, operational stability, and intelligent management. Based on several successful previous collaborations, the customer once again chose to work together on the construction of an intelligent warehousing system. This repeat cooperation reflects strong trust in the supplier’s product quality, technical capability, and delivery performance.


图片7.png

Manufacturing facility shown in the project materials


3. Solution Planning and Design

A customized intelligent raw material conveying and storage solution was designed around high-bay storage and automated inbound and outbound handling requirements. The system integrates racking, stacker cranes, conveying equipment, transfer systems, and control systems to support orderly and efficient material flow.

The project uses stacker cranes connected with racking and conveyor lines to complete material storage, retrieval, and inbound/outbound operations. With automated crane operation and integration with the customer’s dispatching system, the solution enables intelligent warehouse management for raw materials.


4. System Configuration

· 4 double-deep stacker cranes

· 3 single-deep stacker cranes

· Rated load: 1,500 kg

· Operating time: 20 hours per day

· Maximum throughput: up to 58.6 pallets per hour


图片8.png

High-bay racking and stacker-crane installation


5. Project Challenges

Battery raw materials have diverse packaging sizes, weights, and storage conditions. Some materials are sensitive to humidity, dust, and static electricity, creating stricter requirements for the warehouse environment and handling safety.

As production scale grows, inbound and outbound frequency increases significantly, raising expectations for inventory accuracy, traceability, and timely delivery.

The project also needed to interface with the customer’s existing dispatch system, requiring strong compatibility, reliable data exchange, and fast equipment response.

Key challenges included accurate task dispatching, real-time feedback on stacker-crane status, timely exception handling, and efficient coordination with the customer’s existing production logistics system.



IV. Solution Highlights Wheels Project

A customized stacker-crane-based intelligent warehouse system was implemented to achieve safe storage and efficient management of battery raw materials.

By combining high-bay racks with stacker cranes, the system provides high-density storage, precise positioning, and automated inbound/outbound handling for raw materials of different specifications, while reducing the risk of material damage caused by manual handling.

The solution also integrates intelligent control and warehouse management functions for location optimization, inventory information management, batch traceability, and intelligent task scheduling.

To meet the customer’s integration needs, customized software interfaces and intelligent control technology were adopted to achieve seamless connection between the Warehouse Control System (WCS) and the customer’s dispatching platform.

With unified data exchange and communication protocols, the system automatically receives inbound/outbound tasks, executes them precisely, and returns real-time equipment status. An alarm and feedback mechanism helps ensure accurate scheduling and stable operation.


图片9.png

Material flow: pallet handover → conveying and transfer → stacker-crane storage → WMS/WCS coordination



VI. Project Value and Delivery

This project further demonstrates the value of intelligent warehousing in the new energy industry. The delivered system helps improve storage density, warehouse space utilization, inventory visibility, operational efficiency, and production logistics coordination.

Years of experience in the new energy battery sector have enabled continuous accumulation of project know-how and application capability. Through self-developed smart warehousing equipment, professional system integration, and comprehensive service support, long-term partnerships have been established with leading companies in the industry.

From first cooperation to repeated collaboration, the customer’s continued choice is both recognition of proven technical strength and a reflection of mutual trust. Looking ahead, intelligent warehousing solutions will continue to support the digital and efficient upgrade of new energy manufacturing.

EFX | Driving safer, smarter, and more efficient intralogistics

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